Basic Info.
Processing Material
Special Agricultural Products, Agronomic Products, Natural Ingredients, Oats Maize Corn Grain Oilseed etc.
Application
Pet Food, Dairy, Oats Maize Corn Breakfast Food Processing Equipmen
Certification
CE, MET, SA8000, ISO9001
Automatic Grade
Automatic
Capacity
130~160/45~50(T/24h)
Flakes Thickness
~1.2/0.3(mm)
Electrical System
PLC Automatic Control
Roll
Centrifugal Pressure Casting High Alloy Roll
Roll Material
High Nickel, Chromium, Molybdenum Alloy
Applicable Industry
Oat Corn Maize Breakfast Food
Technological Process
Oat Corn Flakes Production Line
Power Stantard
380V, 50htz, 3phase(Customized)
Power Supply
Hydraulic Power Station
Adjustment Equipment
Distribution Cabinet
Drive Motor
Double or Single(Customized)
Hydraulic Pressure
3.0~4.0MPa(According to Capacity)
Transport Package
Plastic Package for Host, Wooden Case for Parts
Specification
1912X1669X1834mm
Origin
Dalian, Liaoning, China
Product Description
New Design Oat Maize Extruder Corn Flakes Making Machine for Maize Milling Plant
This machine is a special processing equipment for feeding (food) products which can be used to make corn, soybean, oat and other granule materials into thin sheets by relative rotation of a pair of teeth roller.It is also suitable for rolling or crushing grains into breakfast cereal or cereal chips.
The thickness of the sheet directly affects the output, and the top is equipped with a material distributor to make the material fall more evenly.Adjust the sheet thickness under working condition.Single motor drive to reduce the speed difference of two rolls, so that the powder degree to the minimum.
YPG Flaking roller mill
1.Technical features
1)The roller adopts a square bearing seat, which is stable, reliable, low in noise and large in processing capacity;
2)The design structure is unique, the gap of the roller is adjustable, and it is convenient to directly adjust the thickness of the tablet, which can effectively prevent the roller from colliding;
3)It adopts centrifugal casting high-alloy special tooth (rolling) roll processing, through-axis assembly process, strong rigidity, and the roller body can be filled with heat-conducting oil, which has good work and molding stability;
4)The hydraulic system electric pump adopts intermittent automatic operation, the pressure is constant and reliable, and the energy saving effect is obvious;
5)Humanized design, strong operability, more stable rolling blank, long service life, convenient maintenance and maintenance;
6)Electrical realization of PLC automatic control;
7)The product has many functions, fully enclosed security protection, and has independent intellectual property rights.
2.Technical parameters
Model | Capacity (T/24h) | Embryo pieces Thickness (mm) | Power (Kw) | Outside dimensions (mm) | Weight (T) |
YPG40*100 | 60/20 | 1/0.3(Adjustable) | 11*2+0.55 | 1770×1200×1370 | ~3.5 |
YPG40*125 | 80/28 | 1/0.3(Adjustable) | 15*2+0.55 | 2020×1200×1370 | ~4 |
YPG40*150 | 100/35 | 1/0.3(Adjustable) | 18.5*2+0.55 | 2270×1200×1370 | ~4.8 |
YPG60*100 | 130~160/45~50 | ~1.2/~0.3 | 22*2+0.55+2.2 | 1912×1669×1834 | ~7 |
YPG60*125 | 180~220/60~70 | ~1.2/~0.3 | 30*2+0.55+2.2 | 2162×1669×1834 | ~8 |
YPG60*150 | 260~300/80~90 | ~1.2/~0.3 | 37*2+0.55+2.2 | 2412×1669×1834 | ~9 |
Note:
1)In the first row of the table, the treatment volume column 60/20 corresponds to the thickness of the embryo, which respectively represents the YPG40*100 tableting machine. When the corn tablet yield is about 60 t/d, the thickness of the embryo is 1.0 mm; When the tablet yield is 20 t/d, the tablet thickness is about 0.3 mm.
2)In the power project, the motor power of the main motor and its quantity, the feeding motor and the hydraulic station are respectively provided.
3)The parameter list contains "*/*" to indicate the technical parameters of processing corn and oats, respectively.
4)According to the user's special specifications, it can be customized according to requirements.
3.Widely used
1)Machinable materials
1-1.Oil seed: Soybean, Sunflower, Canola, Corn germ, Cottonseed, Peanut, Corn, Sesame, Tea-oil, Olive, Tung tree, Oil palm, Flax, Almond, Camelia and etc.
1-2.Grain&Cereal: Oat, Rye, Wheat, Barley, Corn, Brown rice, Sorghum, Coix, Millet, Buckwheat, Black rice, Rice and etc.
1-3.Nut: Peanut, Almond, Chestnut, Cashew, Walnut, Pine nut and etc.
1-4.Kernel fruit: Coconut, Grapestone and etc.
1-5.Spice: Curry, Ginger, Pepper, Coffee bean and etc.
1-6.Chinese herbal medicine: Ganoderma spore and etc.
2)Applicable industry
Edible oil, Biorefinery, Biofuel, Protein, Chemcial, Auxiliaries, Coating, Grain, Livestock feed, Pet food, Starch, Puffed breakfast food, Nuts oil, Chinese herbal medicine, Oleochemcial, Oilfield additives production industry
3)Related equipments
3-1.Our own manufacturing: Flaking mill, Crushing mill, Hulling machine, Bar huller, Kernel husk separator, Grinding mill, Flaking roller mill, Roll grinder, Grinding&Fluting machine, Oil residue pump, Hydraulic pump station, Roll&Tooth roll and etc.
3-2.Our partner manufacturing: Complete edible oil processing line equipment, Complete livestock feed production line equipment, Complete puffed breakfast food processing line equipment and etc.
4.Choosing DETAI reason
1)Factory direct sale 2)Stable performance 3)Support for custom 4)Debugging 5)Maintenance
5.Product photos
6.Packing&Shipping&Delivery
Equipment can be put into the container (Bulk vessel) naked packing with plastic package outside and fixed safety, spare parts can be packed in the plywood case and put into the container.
We have a lot of experience of shipping equipment to Pakistan, India, Russian, Central Asia, Southeast Asia, Africa, etc.
6-1.Packing
6-2.Shipping
6-3.Delivery method
7.Processing line-Pretreatment processing oil plant
Cleaning machine- Husking machine- Kernel husk separator- Drying machine- Crushing machine- Softening machine- Flaking mill- Puffing machine- Cooking machine- Pressing machine- Crude oil filter- Crude edile oil
Typical plant: Soybean pretreatment
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Hull grinding- Maturing&Pelletizing
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Flaking- Expanding&Cooling- Extracting
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Flaking- Extracting
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-Expanding&Cooling-Flaking- Extracting
Soybean-Cleaning&Weighing-Softening-1st Stage dehulling-Flaking-Extracting
8.Partners
9.Machining equipments
Raw materials-Machining-Assembling-Painting-Finished product
10.Certification&Honor
11.Project cases
12.Company profile
Zhuanghe Detai Machinery Manufacturing Co., Ltd founded in 2006, is a modern production enterprise engaged in research&development, manufacturing, sales and service of grain&oil pretreatment equipment. We located in Zhuanghe City on the shore of the Yellow Sea in the eastern of Liaotung peninsula, moved into the new factory in 2016, which covering an area of nearly 30,000 square meters, with modern processing workshops nearly 8,000 square meters. Our company has a large number of outstanding talents in the field of grain&oil machinery and trade business, with all kinds of special personnel from technology, production to maintenance, which is the fundamental guarantee for us to achieve stability and development.
Our current business scope includes various specifications of flaking mills, crushing mills, hulling machine, blade hulling machine, separator, peeling machines, cell wall breaking machines, flaking roller mills, grinding roller machines, wire drawing machines, oil pump, hydraulic pressure station, roller/tooth roller and other products. The equipment we produce is suitable for all kinds of common oil crops including: soybean, sunflower seed, rapeseed, corn germ, cottonseed, peanut, sesame, etc. It is suitable for common food crops including: corn, oats, ganoderma spore powder and so on. After continuous innovation and upgrading of equipment by technicians, special equipment capable of processing various special materials (guar gum, oil palm, flaxseed, ramie, almond, ginger, etc.) have been successfully researched.
13.Competitive advantage
1)Competitive Price (Cost-effective): We work as the leading manufacturer of various leading China grains and oils, animal feed and food, grain and nut food, chemical additive factories, and are sold with best value for money every year. From numerous comparisons and feedbacks from clients, our price is more competitive than other factories.
2)Quick Response: Our team is consisted of a group of deligent and enterprising people, working 24hrs/day to respond clients' inquiries and questions all the time. Most problems can be solved within 12 hours.
14.About service
1)Equipment design
With strong engineer team has more than 20 years experience in the field of grains and oils processing, animal feed and food, food processing, renewable energy, additive chemicals, medicine equipment. Research and development 1~2 new type equipments every year, processable for all kinds of oil seeds, grains, beans, spice, nut, chinese herbal medicine.
2)Installation and debug
After equipment reached the workshop of customer, place the equipment according to plane layout diagram we offered. According to your requirment, we can arrange seasoned technician for on-site guidance equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity and final material of the line. The buyer need to supply the visa, round-trip tickets, room and board, salary of our engineer and other staff.
3)Training
Our company offer free technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
4)Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract.
5)After-sales service
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price.
After the expiration of quality guarantee, we offer technology support and after sales service. Offer quality and favorable price wearing parts and other spare parts in time to ensure the normal operation of your factory.
Whether in and after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone, 24 hours service hotline, and give a satisfactory answer; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
Set up the user's sales file, control the operating condition of the equipment at any time, and provide the technical consultation service at any time.
15.Payment terms
L/C, T/T, VISA, MasterCard, WESTERN UNION, BANK TRANSFER, PayPal, Trade Assurance and etc.
16.FAQ
1)What about the power supply?
A:380V, 50HZ, 3Phase.
2)What kinds terms of payment can be accepted?
A:On T/T term, 30% down payment is required in advnce, 70% balance to be paid before shipment by T/T, or against the copy of original BL for old client.
On L/C term, 100% irrevocable L/C without "soft clause" can be accepted.
3)What about the delivery time?
A:20-35 days after receiving the deposit according to the production plan.
4)How about the color and logo design?
A:As per customer's requirement.
5)How about the Warranty?
A:12 months after shipment for main parts since departure excluding spare parts.We guarantee the machine can be using more than one year (Under the suitable condition). We can provide the wearing parts as cost price.
6)What we can provide after export?
A:We will provide instruction manual, online technical guiding services.
7)Which document can supply?
A:Documents provided for customs clearance: Bill of Lading, Commercial Invoice, Packing List, the Certificate of Origin and other documents required.
8)What logistics ways we can work for shipment?
A:We can ship machine by sea and railway and road.
9)Do you provide customized service?
A:We can design the equipment according your requirements (processed material, power, flakes thickness, cracking and husking rate, output, hydraulic station, final product use), at the same time we will give you our professional suggestion, with more than 20 years experience in this industry.
10)Do you have reference project?
A:We have reference project in some countries, if we get the permission of the customer who has bought the equipments from us, we can tell you their contact information, you can go to visit their factory. And you are always welcome to come to visit our company, and see the machine in our factory, we can pick you up from the station near our city. We recommend you to the factory who has bought the equipments from us in china, our customers in China cover almost all industries in which most materials can be used. It will help you find the same industry factory that processes the same materials as soon as possible, so that you can check the operation of our equipment and understand the relevant information and experience of the industry. Contact our sales people you can get video of our reference running machine.
Address:
No. 999-1, Sanhuan Avenue, Xuling Committee, Xinhua Street, Zhuanghe, Dalian, Liaoning, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
Zhuanghe Detai Machinery Manufacturing Co., Ltd, founded in 2006, which is a modern production enterprise engaged in research and development, manufacturing, sales and service of grain and oil pretreatment equipment. We located in Zhuanghe city on the shore of the Yellow Sea in the eastern of Liaotung peninsula. Moved into the new factory in 2016, which covering an area of nearly 30, 000 square meters. With modern processing workshops nearly 8, 000 square meters. Our company has a large number of outstanding talents in the field of grain&oil machinery and trade business, with all kinds of special personnels from technology, production and maintenance, which is the fundamental guarantee for us to achieve stability and development.
Our current business scope includes various specifications of the flaking mills, crushing mills, hulling machines, blade hulling machines, separator, peeling machines, cell wall breaking machines, flaking roller mills, grinding roller machines, wire drawing machines, oils pumps, hydraulic pressure stations, roller/tooth rollers and other products. The equipment we produce is suitable for all kinds of common oil crops including: Soybean, Sunflower Seed, Rapeseed, Corn Germ, Cottonseed, Peanut, Sesame, etc. It is suitable for common food crops including: Corn, Oats, Ganoderma Spore powder and so on. After continuous innovations and upgrading of equipment by technicians, special equipment capable of processing various special materials: Guar Gum, Oil Palm, Flaxseed, Ramie, Almond, Ginger, etc. Have been successfully researched.
With diversification of customers needs, the company′s developments direction is aimed at common material processing equipments. At the same time, it must focus on emerging markets, focus on the special materials processing equipment, and have the ability to provide corresponding equipment to meet the different needs of the customers and adapts to the market.
Over the years, our company has continued to grows and develop, relying on scientific management system, sophisticated manufacturing the equipments, strong technical force and complete testing the methods to create the high-quality products, while providing users with the best quality services. Our company′s many products technologies have obtained certifications, ′Dalian Famous Trademarks′, and ′Dalian Famous Brand Products Certificates′, and ′High-techs Enterprise Certificates′, and ′IS09001 Quality System Certification′, and ′Dalian City Contract-Respectings and Credit-Reliable Units′. Our company′s performance is leading in the same industrys, all this products have spread all over the countrys, and successfully entered in the international markets, and won the praise of domestics and all the foreign customers. All the well-known domestics companies that have cooperated at present include as: Jiusan Group, COFCO Group, Xiwang Food, Shandong Samsung Groups, Yihai Grains and Oils Industry Co., Ltd., etc. The international markets covers more than ten countries and regions such as Russia, Central Asia, Southeast Asia, India, Pakistan and Africa.
Our company insists on people oriented, and through unremitting pursuit and effort by all employees, always carry out the company philosophy of ′Market Oriented′, ′Development with Technology′, and ′Survival by Quality′, ′Developments with Credits′, make ′Detai′ Continuous growth, innovation, and development. ′Detai′ is growing rapidly into the Grains and oils machinery design and manufacturing manufacturers with large scales, good services and perfect technical supports, strive to build the first class production and processing base in the field of domestic professional Grain&Oil machinery, play a leading role in the field of construction machinery.
Sincerely welcome friends at home and abroad to visit and guide our company, discuss cooperation, and is willing to work with you for mutual benefit and create a brilliant tomorrow.